Reusuable Sandwich Wraps With Fusible Vinyl

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  Step 1

  Start by cutting a 12" (30 cm) square of your fabric, and a 12" (30 cm) square of the Fusible Vinyl. This is easy with a rotary cutter & mat, but easily can be done with a ruler, pencil & scissors if that's what you have on hand.

  Note: I'm going to give directions using Pellon Vinyl Fuse, but be sure to check the directions that come with whatever brand fusible vinyl that you've purchased.

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  Step 2

  Set your iron to a medium heat/wool setting. Lay your fabric square with the printed side DOWN on your ironing board. Remove the backing paper from your square of vinyl. (Hang onto that paper!) Lay the vinyl down onto the WRONG SIDE of your printed cotton, with the shiny side of the vinyl UP, and the sticky side DOWN.

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  Step 3

  Place the paper on top of the vinyl, with the shiny/waxy side down against the vinyl. Gently run your iron over the whole space quickly, to get the vinyl partially stuck, then starting at one side, place your iron down and leave it in place for 8 seconds. Then pick up the iron and move it over to fuse the next segment, slightly overlapping your areas. Leave for another 8 seconds, and repeat, until you've fused the whole area. You will need to move your backing paper, in order to get every bit.

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  Step 4

  Now flip the bonded fabric & vinyl over, and replace the backing paper. Iron again from this side, holding the iron in place for 4 seconds, before moving on to the next area. Voila! You've successfully bonded your fabric and vinyl.

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  Step 5

  Starting partway down one side, slide your bias tape over the raw edge of the cloth. Instead of pinning through the vinyl, use quilting clips, hair clips or paper clips to hold the bias tape in place. (Using pretty rainbow paper clips isn't necessary, but highly recommended. Because, well... rainbows!) If you're using scraps of bias tape, you may need to seem them together.

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  Step 6

  Set the stitch length on your sewing machine to the longest possible setting. On most machines this is a 3.5 or 4. On my Viking that's a 6. Stitch along the first side, stopping when you get to the end.

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  Step 7

  Remove the piece from your machine, and fold the bias tape along the next side, mitering your corners as you go. I was not able to use the paper clips to hold my corners in place, so I used a quilt pin for that area. Start stitching again, and repeat around the remaining 3 sides.

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  Step 8

  When you get back to the beginning, cut your bias tape about 1" (2.5 cm) longer than where it would meet, the fold under the raw edge about 1/4" (5 mm), and sew it closed.

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  Step 9

  Now it's time for velcro. Cut a 2" piece, and separate the male and female sides. (With velcro the 'male' half is the harsher, plastic side and the 'female' half is the softer, fuzzier side. No, I didn't decide that. It's a holdover from using snaps in sewing, where there is also a designated male and female side.) Take the female side and lay it perpendicular to the corner, about 3/4"-1" (2-2.5 cm) down from the point on the RIGHT SIDE of your fabric. Hold in place with paper clips, then stitch in place.

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  Step 10

  Take the male half and lay it diagonally across the corner, on the opposite corner from your female velcro, on the WRONG SIDE of your sandwich wrap. Hold in place with paper clips, then stitch in place.

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  Step 11

  Make a delicious sandwich, and wrap it up in your awesome new reusable wrap. Be the envy of all your friends when you go into work with a kick-ass Star Trek lunch box and matching wrap. Accept compliments graciously.

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  Step 12

  Bonus: You can use your wrap like a placemat to enjoy your lunch on.

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