See Supplies list on the left.
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For this project, buttons with shafts will provide the closure for our needle case. The elastic cording will fit around the height of the shaft, keeping the front and back cover to stay together.

Cut:
From wool:
Cut a piece 1" x 3/4" this will be your 'joining' piece.

Fold remainder of wool in half.

With one of the six sides on the fold, trace your hexagon onto one side and cut out. This is where you will keep your needles or pins.

I cut my wool shape 1/4" smaller all around, with pinking sheers.

NOTE: Some wool pieces are fluffier than others. I wish I would have considered this as my insert turned out thicker than I had wanted.

From template plastic:

Cut two hexagons from the template plastic, but make them 1/4" smaller than your fabric pieces. I just cut 1/8" from all six sides.

Now measure and mark 3/8" from just one side and cut. This will make allowance for the joint piece to butt up against so there isn't too much bulk.

Choose which fabric will be the front of your case and sew a button 1/8" to 1/4" from the edge.

Put the small amount of stabilizer behind your button (on the wrong side of the fabric) to add some, well, stability to the stress your button will receive by being the closure of your case.

Which pieces will make up the back cover? Make a loop with your elastic cord and sew it between these two pieces.

Insert the wool piece that will join the front and back cover by butting it up against the template plastic.

To join the front and back covers of your case, whip stitch two hexies together for each cover. Use a clip to keep the plastic piece and joint piece in place as you sew.

Now stitch your wool piece to the wool joint from the inside. I used a very simple stitch with embroidery floss.

Fill your needle case with needles and you're ready to sew and go!

This is the perfect size for what I'm doing!

Now I need to figure out how to fit a can of Diet Coke in here!

VARIATIONS:

You could use wool for your 'cover' hexies instead of cotton fabric

You could use Velcro or a snap instead of a button for a closure

If you don't have plastic, you could use cardboard from a cereal box

Instead of whip stitching to join two hexagons, you could use a blanket stitch